China Hot selling Factory Direct API 8c Cargo Crane Pulley for Metallurgical Machinery Industry pulley design

Product Description

 

Product Description

Container crane pulley block,
With high bearing capacity, high wear resistance and long service life

Sheave features:

1) Material: Q235B, Q345B, 35#, 45#, 60#, SSW-QR1, S45C

2) Groove surface quench: HRC45-55

3) Groove surface quench depth: 2mm-2.5mm

4) groove MT after heat treatment and welding line UT and MT

5) Max processing diameter: 2, 000mm

6) Short production cycle

It is used for crane equipment, port equipment, oil drilling rig and so on.

Code Wire rope diameter(mm) Main dimension(mm)  D
Groove diameter Outside diameter R Groove Width Shaft diameter Bearing hole width
BX1321 10-14 450 495 7 37 55 70
BX2321 >14-19 560 620 10 50 80 86
BX3321 >19-23.5 710 781 12 60 95 106
BX4321 >23.5-30 900 990 15 73 130 122
BX5321 >23.5-30 1120 1232 19 92 160 142
BX6321 >30-37 1250 1376 22 104 160 142
BX7321 >43-50 1600 1752 26 123 190 182
BX8321 >50-58 1800 1972 29 135 190 182

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Company Profile

Factory introduction

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. is a high-tech enterprise registered in HangZhou City of ZheJiang Province, which is mainly engaged in the design and manufacture of spare parts for metallurgy equipment, hoisting machinery, oil drilling rigs, and heavy decelerator boxes.

Our company boasts a professional team who is full of vitality, with high efficiency, and industry minded. Our R&D technicians are highly skilled with rich experience, and possess strong design and development capabilities. There are 2 experts in our company who enjoy the state special allowance. We have carried out broad cooperation with renowned factories and design institutes both at home and abroad.

With advanced design, outstanding manufacturing crafts and vigorous management, the whole manufacturing process of our company is conducted by strictly implementing strict quality management system. Our products are widely used by a great number of steel plants in China and exported overseas, where they have received high praise from our customers.

By following the enterprise philosophy of innovation, quality and creating value for the clients, our company is constantly bringing in advanced technologies from home and abroad. We are committed to taking the enhancement of product quality, safety and reliability as our responsibility and striving for providing high quality products and perfect services to the clients.

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Warmly welcomes you to be our distinguished clients and friends.

Customer communication

Certifications

Packaging & Shipping

FAQ

Q: What information should I provide if I want to order the products?
1) Product information: Quantity, specification
2) Delivery time required.
3) Shipping information: Company name, address, phone number, destination seaport/air port.
4) Forwarder's contact details if there is any in China.
 
Q: How about your payment terms?
A: 30% -50%deposit, with the balance before delivery, we accept T/T and L/C at sight.
 
Q: Can I use our own logo?
A: Yes, we can produce by using your own logo if you need.
 
Q: How about sample & MOQ policy?
A: Welcome sample order. MOQ can be 1 set.
 
Q: What is your lead time for your goods?
A: Normally 30 days after confirmed order,  

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Application: Double Beam Crane, Gantry Crane, Bridge Crane, Tower Crane, Single Grinder Crane, Lifting Platform, Small Crane
Type: Electric Hoist
Sling Type: Wire Rope
Certification: ISO9001:2000
Condition: New
Color: Yellow
Customization:
Available

|

Customized Request

crane pulley

Are there different types of crane pulleys, and how do they vary in applications?

Yes, there are different types of crane pulleys, each designed for specific applications. Here's a detailed explanation:

Crane pulleys, also known as sheaves, come in various configurations to suit different lifting requirements and crane designs. The type of crane pulley used depends on factors such as load capacity, lifting mechanism, and specific application. Here are some common types of crane pulleys and their variations:

  • Single Sheave Pulleys: Single sheave pulleys consist of a single grooved wheel mounted on a shaft or pin. These pulleys are commonly used in simple lifting applications where a single cable or rope is employed. They provide basic lifting functionality and are often utilized in manual or small-scale lifting operations.
  • Multiple Sheave Pulleys: Multiple sheave pulleys, also called block and tackle systems, feature two or more grooved wheels arranged in a block. These pulleys provide increased mechanical advantage, allowing for easier lifting of heavier loads. Multiple sheave pulleys are commonly used in applications where high lifting capacities are required, such as in construction, shipping, and heavy industry.
  • Snatch Blocks: Snatch blocks are specialized pulleys that are designed to be attached to a fixed structure or anchoring point. They have a side plate or opening that allows the cable or rope to be inserted without threading it through the pulley. Snatch blocks are often used in rigging and recovery operations, providing flexibility and versatility in changing load directions or angles.
  • Wire Rope Pulleys: Wire rope pulleys are specifically designed to work with wire ropes, which are commonly used in crane lifting operations. These pulleys have grooves that are shaped to match the wire rope diameter and construction, providing optimal grip and minimizing wear on the rope. Wire rope pulleys are used in various crane types, including mobile cranes, overhead cranes, and tower cranes.
  • Heavy-Duty Pulleys: Heavy-duty pulleys are built to withstand high loads and harsh operating conditions. They are often constructed with durable materials such as cast steel or forged steel to ensure strength and longevity. Heavy-duty pulleys are used in demanding applications such as large-scale construction projects, mining operations, and offshore lifting.
  • Swivel Pulleys: Swivel pulleys are designed with a swiveling mechanism that allows the pulley to rotate freely, providing flexibility in load movement. These pulleys are commonly used in applications where the load needs to be maneuvered in different directions or where the lifting point may not be directly aligned with the load's final destination.

The choice of crane pulley depends on factors such as the specific lifting requirements, load capacity, environmental conditions, and the type of crane being used. It is essential to select the appropriate pulley type to ensure safe and efficient lifting operations.

In summary, there are different types of crane pulleys, including single sheave pulleys, multiple sheave pulleys, snatch blocks, wire rope pulleys, heavy-duty pulleys, and swivel pulleys. Each type serves specific purposes and varies in applications based on load capacity, lifting mechanism, and operational requirements.

crane pulley

What maintenance procedures are necessary to ensure the reliability of crane pulleys?

Proper maintenance procedures are essential for ensuring the reliability of crane pulleys. Here's a detailed explanation of the maintenance procedures necessary to keep crane pulleys in optimal condition:

  • Regular Inspection: Regular inspections are crucial for identifying any signs of wear, damage, or misalignment in the crane pulley system. Inspections should be performed by qualified personnel who are knowledgeable about crane pulleys. Visual inspections can help detect issues such as worn-out sheaves, damaged grooves, loose bolts, or misaligned components. Regular inspections allow for early detection of problems and enable timely maintenance or repair.
  • Lubrication: Proper lubrication is essential for the smooth operation and longevity of crane pulleys. Lubricants reduce friction between the moving parts, preventing excessive wear and heat generation. The sheaves, bearings, and other moving components should be lubricated according to the manufacturer's recommendations. Regular lubrication ensures smooth movement, reduces the risk of premature failure, and prolongs the lifespan of the pulley system.
  • Bearing Maintenance: Bearings play a critical role in the operation of crane pulleys. It is important to maintain and monitor the condition of the bearings. Regular greasing and inspection of bearings can help identify early signs of wear, contamination, or damage. If any issues are detected, the bearings should be promptly replaced or repaired to prevent further damage to the pulley system.
  • Alignment: Proper alignment of the crane pulley system is necessary for optimal performance. Misalignment can lead to increased friction, excessive wear on the lifting medium, and reduced efficiency. Regular checks should be conducted to ensure that the sheaves are properly aligned. If misalignment is detected, adjustments should be made to realign the sheaves to their correct positions.
  • Replacement of Worn Components: Over time, certain components of crane pulleys, such as sheaves, ropes, cables, or belts, may wear out or become damaged. These components should be inspected regularly, and if any signs of wear or damage are found, they should be promptly replaced with new ones. Using worn or damaged components can compromise the reliability and safety of the pulley system.
  • Load Testing: Periodic load testing of crane pulleys is essential to ensure their reliability and performance. Load testing involves subjecting the pulley system to its maximum load capacity to verify its ability to handle the specified loads safely. Load testing can help identify any weaknesses or issues with the pulley system and allow for necessary adjustments or repairs to be made.

In summary, to ensure the reliability of crane pulleys, regular inspections, proper lubrication, maintenance of bearings, alignment checks, replacement of worn components, and periodic load testing are necessary. By following these maintenance procedures, the reliability, safety, and performance of the crane pulleys can be maintained, minimizing the risk of failures and ensuring efficient lifting operations.

crane pulley

Can you explain the key components and design features of a crane pulley?

A crane pulley consists of several key components and design features that enable its functionality in lifting and hoisting operations. Here's a detailed explanation of the key components and design features of a crane pulley:

Sheave:

The sheave is the central component of a crane pulley. It is a wheel or disk with a grooved rim that accommodates the lifting cable or rope. The sheave's design and dimensions depend on factors such as load capacity, rope diameter, and application requirements. The groove on the sheave ensures proper alignment and seating of the lifting cable or rope, preventing slippage and promoting smooth operation.

Frame or Housing:

A crane pulley is typically supported by a frame or housing that holds the sheave in place. The frame provides structural integrity and stability to the pulley system. It may be constructed from materials such as steel or aluminum, chosen for their strength and durability. The frame design may vary depending on the specific crane system and application.

Bearing System:

Crane pulleys incorporate bearings to facilitate smooth rotation of the sheave. The bearings reduce friction and allow the pulley to rotate freely even under heavy loads. Common types of bearings used in crane pulleys include ball bearings and roller bearings. The bearing system ensures efficient power transmission and minimizes wear on the pulley components.

Attachment Points:

A crane pulley is designed with attachment points to connect it to the crane system. These attachment points may include holes, hooks, or brackets that allow for secure installation and connection to the lifting mechanism. The design and location of these attachment points vary depending on the specific crane system and application requirements.

Load Capacity and Safety Factors:

The design of a crane pulley takes into account the intended load capacity and safety factors. The load capacity refers to the maximum weight the pulley system is designed to handle safely. Safety factors are applied to ensure that the pulley can handle unexpected load variations or dynamic forces without failure. The materials, dimensions, and construction of the pulley are determined to meet the required load capacity and safety standards.

Corrosion Resistance:

Crane pulleys are often exposed to harsh environments, including moisture, dust, and chemicals. Therefore, they are designed with corrosion-resistant features to enhance their durability and longevity. This may involve the use of protective coatings, such as galvanization or powder coating, to prevent rust and corrosion. Corrosion-resistant materials, such as stainless steel or aluminum, are also commonly utilized.

Maintenance and Serviceability:

Design features are incorporated into crane pulleys to facilitate maintenance and serviceability. This may include features such as access points for lubrication, inspection, or replacement of components. Removable covers or panels can provide easy access to the sheave, bearings, and other internal parts for maintenance tasks. The design also considers ease of disassembly and reassembly during pulley maintenance or replacement.

In summary, a crane pulley consists of key components such as the sheave, frame or housing, bearing system, attachment points, load capacity considerations, corrosion resistance features, and maintenance considerations. The design of these components and features ensures the pulley's functionality, load-bearing capability, durability, and ease of maintenance in lifting and hoisting operations.

China Hot selling Factory Direct API 8c Cargo Crane Pulley for Metallurgical Machinery Industry   pulley design	China Hot selling Factory Direct API 8c Cargo Crane Pulley for Metallurgical Machinery Industry   pulley design
editor by CX

2024-01-23

Crane pulley

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